customer's product name: dc/ac inverter unit cxa- p 1012b-njl tdk product name: messrs : dwg.no. prepared by approved by authorized by k.yamaishi h.masuoka ctr-3833-x m.tsujisaka product drawing tdk-lambda corporation april 16, 2010 april 16, 2010 april 16, 2010 *notice product drawing is not contrac t. this is only technical data. this technical data may change internal description wit hout any notice. when you design final product please requ est us specification t hrough our sales or distributors. after you receive the specification , the contract is effective on signature of the specification. tentative
no. materials name material remark product name or model,title dc-ac inverter unit CXA-P1012B-NJL page name of drawing drawing no. product drawing ctr-3833-x tsb-08-01-05(00) form-6(a4) tdk-lambda qu 1 t e n ta ti v e when using this pr oduc t, give due consideration to the precautionary notes described below and ensure a safe design . inappropriate use may result in electric shock, injury or fir e. caution precautionary notes regarding the use of this inverter y this product is designed for lighting cold cathode fluorescent lamps. do not use it with any other load. y store this product under the conditions defined in the specific ation document. y do not store this product in an environment where dust, dirt or corrosive gas(salt,acid,base, etc.) is pres ent. y this product is subject to high voltage. if there is a possibil ity that the user may touch the pr oduct, provide a proper warning indication in order to draw the user's attention. y this product is designed for use with general electronic equipment. if it is to be used with medical equipment that directly affect s human life or for the control of transportation equipment to which passengers entrust their live s, provide thorough fa il-safe measures. y consult us before using if this product is to be installed in a habitual vibration environment (vehicle, etc.). y avoid using this product under high temperatures or high humidi ty or in an env ironment in which dust, dirt or any corrosive gas (salt,acid,base, etc.) is prese nt. also,be careful not to allow the formation of dew condensation. it may result in damage or electric shock. y if the product does not have a built-in protective circuit (cir cuit breaker, fuse, etc.), it is recommended that a fuse be used at the input stage to pre vent the generation of smoke or fire in the event of a malfunction. even when the product has a built-in protective circuit (circui t breaker, fuse, et c.), the circuit may not function properly due to inappropriate oper ating conditions or pow er-s upply capacity. it is recommended that an appropriate protective circuit (circ uit breaker, fuse, etc.) be provided separately from the built-in circuit. y use the product only within the specified input voltage, output power, output voltage and operating temperature ranges. exceeding these values may r esult in da m age, etc. y provide a measure for the prevention of surge voltage due to li ghtning, etc. abnormal voltage may result in damage, etc. y to prevent problems from occurring as a result of a short circu it in the high voltage section, be sure to take appropriate measures to prevent the entry of foreign substances into the inverter after it is installed. y this product is not designed to provide resistance to radia tion . y in order to protect the inverter from vibration and shock, be s ure to use all the mounting holes when insta lling the inverter. y ripples could be superimposed on the voltage and the current in the input source connected to the inverter , depending on the impedance in the input source, wiring, etc. when you select an input source, please check waveforms, etc on the fina l set. y please use all the mounting holes, because to defend the conver ter from vibration and impact. warning y this product is subject to high voltage. do not touch it while the power is on. failing to do so may result in electric shock. handling precautions y this product uses thin wires. observe the following precautions and handle it w ith care so as not to cause wire breakage. broken wire may result in damage , etc. ? do not stack multiple products on top of one another. ? do not allow the product to come in contact with tools, etc. y do not apply excessive stress during installatio n. it may cause chipping and cracking,resulting in damage, etc. y provide clearance between the high-voltage section of this prod uct and the frame body on which the pr oduct is installed and also the conductor section as on page 2 , [1] outline . y do not use the product after it has been dropped because there is the possibility that component s have been damaged.
no. materials name material remark product name or model,title dc-ac inverter unit CXA-P1012B-NJL page name of drawing drawing no. product drawing ctr-3833-x tsb-08-01-05(00) form-6(a4) tdk-lambda qu 2 t e n ta ti v e 2. contents 1. part name the part name is CXA-P1012B-NJL. 1.appearance,structure and dimensions outline pin configration 2.characteristics 3.electrical characteristics absolute maximum ratings item page 3 5 7 4 6 5 attched view refer to [2] refer to [1] refer to [4] refer to [3] refer to [1] refer to [7] 6.reliability test refer to [5] 8.others test cond std warranty others 8 7.packing and marking refer to [6] 8 5 refer to [4] 4.start up and operating condition 5.test circuit
no. materials name material remark product name or model,title dc-ac inverter unit CXA-P1012B-NJL page name of drawing drawing no. product drawing ctr-3833-x tsb-08-01-05(00) form-6(a4) tdk-lambda qu 3 t e n ta ti v e features ?this inverter is for two lamps. ?the high-voltage area (terminals and patterns) is coated with silicone so as to avoid the defects caused by dust. ?this product is conformity to rohs directive. conformity to rohs directive:this means that, in conformity with eu directive 2002/95/ec, lead, cadmium, hexavalent chromium, and specific bromine-base d flame retar dants, pbb and pbde, have not been used,except for exempted appl ic ations. [1] outline 1-1. outline please secure 3mm or longer space distance from the high voltage generating area in all directions. please see note 1-4 for the details. the dimensional deviation not instructed is assumed to be 0.3m m no. part description pcb input c onnector cn1 output connector cn2,cn3 mates with - phr-5 bhr-03vs-1 qu 1 1 2 remark ul94v-0 t=1.0 jst jst material composite (cem-3) s5b-ph-sm4-tb(lf)(sn) sm02(8.0)b-bhs-1-tb(lf)(sn) unit:mm mass:21.0g typ. top view side view bottom view CXA-P1012B-NJL 9z16 made in china t1 t2 cn1 cn2 cn3 1 1 1 130.5 max. 480.2 30.3 (3) 140.2 20.5 max. 3-2.20.1 760.2 (3) 30.3 ex. marking p/n, lot no., origin, tdk-lam bda logo tape 1 6 1 6 8max. (1) a areaarea generating high voltage a areaarea generating high voltage *if pr oduct drawing is differen t from pr oduct specification, product specification is prior. silicone silicone
no. materials name material remark product name or model,title dc-ac inverter unit CXA-P1012B-NJL page name of drawing drawing no. product drawing ctr-3833-x tsb-08-01-05(00) form-6(a4) tdk-lambda qu 4 t e n ta ti v e 1-2. connector configuration output side cn2,3 input side cn1 note1-3. note1-2. marking of tdk part no, date code, countr y of origin . 1) tdk part no., date code, country of origin, tdk-lambda logo, is marked on the transfo rmer. 2) date c ode example. (ex. dec. 16. 2009) 3) country of origin code example. (ex. made in japan. made in chi na,made in mal aysia). fig1.high volt age code note1-4. note1-5. note1-7. lcd module lcd module pin no. cn1-1 cn1-2 cn1-3 cn1-4 cn1-5 symbols vin gnd n.c. ratings 12v 0v - pin no. cn2-1 cn2-2 symbols v high1,2 ratings 5marms n.c. - cn2-3 v low1,2 (2v) cn3-1 cn3-2 cn3-3 notes input voltage gnd - notes output1,2 - output1,2 return note1-1. the output is floating. both cn2-1, cn2-3, cn3-1, and cn3-3 be come hig h voltages. cn2 ok ng cn2 note1-8. note1-9. note1-10. 9z16 two digits of production day. one digit of production month.(oct .: x, nov.: y, dec.: z) last digit of production year(ad) note1-6. for circuit connection, please prefer to test circuit diagram [4]. please use minimum of 3mm clearance (all directions) between in verter high voltage area and any conductors. please refer to mechanical drawing for marking of high volt age area. open voltage (strike voltage) is measured across the transforme r secondary winding at no load as t he r eading at the output connector would be less than the actual value. mounting hole of part b is located near a high voltage pattern layout. to avoid electrocution, use a non-conductive screw, or create a n assembly that will electrically insulate the mounting screw. if the start up voltage falls below cold cathode tube strike vo ltage, the ccfl will not light up easily specially at lower ambient temperature. please review mounting instruction t o avoid any abnormal operation due to coupling/leakage capacitance of inverter high voltage area to a ny surrounding c onductor. please check your lamp characteristic for minimum operational c urrent and set the limit point in your design to avoid flickering and/or abnormal operation. for proper operation of circuit protection (fuse or ic protecto r),please use minimum of 2.0a capacity for i nput power supply. impedence from the wire connection can cause a ripple in the in put. the pr oduc t has an internal fuse of 1.0a. please check that input current peak wave form does not exceed 1.0a.
no. materials name material remark product name or model,title dc-ac inverter unit CXA-P1012B-NJL page name of drawing drawing no. product drawing ctr-3833-x tsb-08-01-05(00) form-6(a4) tdk-lambda qu 5 t e n ta ti v e [2] absolute maximum ratings items symbols specification unit input voltage operating temp. range humidity r ange storage temp. range load resistance vin pout ta ts rh rh w a maximum wet ball temperature is 38c no dew. v notes -2070 -3085 95 9 014.4 [3] electrical specifications output current iout1/ iout2 120.12 4.5 5 1828 120 output current iout1/ iout2 120.6 4 5 -2070 120 input current lin frequency f - 0.62 0.9 30 37 44 120.6 120.6 -2070 -2070 120 120 items symbols specification vin(v) unit min. max. typ. ta() rl1,2(k) open circuit voltage vopen 1400 1500 - 11.4min -2070 notes marms a khz vrms notes 3-1 5.5 6 note3-1. please shut and measure sw. for sw, please prefer to test circuit diagram [5]. [4] start up and operating condition rise time 100usec or more input capacitor cin as for this product, the capacitor is not inserted in the input . addition of external capacitors is recomme nded. R100usec 90% 10% 0v vin cn1-1 cn1-2 cn1-3 cn1-4 cn1-5 nc 11.412.6v rl1 rl2 vin cn2-1 cn2-3 cn3-1 cn3-3 nc nc cin schematic diagram
no. materials name material remark product name or model,title dc-ac inverter unit CXA-P1012B-NJL page name of drawing drawing no. product drawing ctr-3833-x tsb-08-01-05(00) form-6(a4) tdk-lambda qu 6 t e n ta ti v e lcd module connected chart (reference) connect the high frequency current meter to the low-voltage (vl ow) side. lcd module v high v low v high v low a a lamp lamp dc-ac inverter note5-1.safety function digital multiple meter(adva ntest r 6452a or equivalent) dc current meter(advantest r 6452a or equivalent) a - v - true rms meter(nf circuit m 2170 or equivalent.) frequency c ountor(advantest r6452a or equivalent) high frequency current mete r(fluke 187 or equivalent) f a v 1000:1 high voltage probe (tektronix p 6015a or equivalent) cn1-1 cn1-2 cn1-3 cn1-4 cn1-5 nc 11.412.6v oscilloscope rl1 rl2 iin vin iout1 iout2 vopen1 vopen2 cn2-1 cn2-3 cn3-1 cn3-3 nc nc 1000:1 1000:1 sw sw for the part terminal number position, please prefer to outlin e [ 1] t1-1 t1-6 t2-6 [5] test circuit rl1,2:load resistance(8w or more)
no. materials name material remark product name or model,title dc-ac inverter unit CXA-P1012B-NJL page name of drawing drawing no. product drawing ctr-3833-x tsb-08-01-05(00) form-6(a4) tdk-lambda qu 7 t e n ta ti v e [6] reliability test following test items are assured. items conditions -40 500h -10 500h load cond.:typ 85 500h 60 500h load cond.:typ heat shock humidity (non operati onal) vibration shock -20?7530min.each 100 cycles 40 9095%rh 500h 1055hz amplitude 0.35mm or 49m/s 2 sweep:1 30min each axis x,y,z 980m/s 2 6ms harf-sine pulse 1 time each axis x,y,z judgement electrical and apperrance should be in the spec. low temp. non operati onal low temp.operati onal high temp. non operati onal high temp. operational
no. materials name material remark product name or model,title dc-ac inverter unit CXA-P1012B-NJL page name of drawing drawing no. product drawing ctr-3833-x tsb-08-01-05(00) form-6(a4) tdk-lambda qu 8 t e n ta ti v e 7-1.test conditions unless otherwise specified, the temperature to be (2515) and humidity to be (6520) %rh. 7-2. warranty warranty shall be for one year after delivery, and those products causing failure during the warra nty period and which failures are attributed to the manufacturer's responsibility shall be replaced at no char ge. 7-3.others when any doubt arises about this specification, it shall be discussed and decided upon between both parties. [8] others [7] packing and marking a shipping box is packaged to avoid from water or dam age. following items are printed on the box. 6-1. 6-2. 6-3. tdk part no. manufacture qty. CXA-P1012B-NJL 5 layers tray + cover 1 layer for the top layer, place empty tray (without product inside) tray (anti-static) :pack cxa-p1012b p (20 pcs) x 5 layers = 100 pcs / box *place one layer over the other in alternating position. *check that arrow mark ()indicator shows alternating position. outer carton 384 x 371 x 98 dimension (400mm:l) x (333mm:w) x (122mm :h) gross weight : approximately 3.5kg product l abel product name manufacturer quantity several layers of cardboard s heet (to fill in space gap) :3803136 d bottom cardboard s heet 380 x 313 x 6 d 2pcs.
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